Enter the Guangxi Base
In three years, the Guangxi Tengxian base of Mona Lisa Group has rapidly grown from a barren land into a modern intelligent manufacturing factory. It integrates the essence of the world's advanced manufacturing technology and has become the cradle of high-end building ceramic products. In 2021, Xinhuanet visited the Guangxi production base of Mona Lisa Group and used its lens to peek at Mona Lisa tiles and QD tiles< /a>The intelligent manufacturing behind the product.
“Our original intention is to establish a demonstration production base that benchmarks the highest level of the global ceramics industry and lead the development and upgrading of the industry.” ——Xiao Libiao, Director and President of Mona Lisa Group
01
11 lines, with a production capacity of 88.22 million square meters
Mona Lisa Group’s Guangxi production base covers an area of 1,613 acres,
Plan to build 11 production lines with a production capacity of 88.22 million square meters
Whether it is floor space or planned production capacity,
They are currently the best among the four production bases of Mona Lisa Group.
Based on the current industry design production capacity of a single line of 4 million square meters per year,
The planned production capacity of the Guimeng production base is twice the current industry level.
Up to now, Mona Lisa Group’s Guangxi base has been
Completed the first phase of 7 production lines and put them into operation, with a daily output of 200,000 square meters
02
Implement advanced quality management model
The three-beauty model integrating ceramics with art, green and intelligence,
Won the Nomination Award for the 3rd China Quality Award,
It is the industry’s current advanced and scientific quality management model,
Mona Lisa Group’s Guangxi production base implements this model in an all-round way,
Show the beauty of life, ecology and business form of architectural ceramics manufacturing.
Introduce industrial design aesthetics to create a beautiful factory
Truly build Tengxian production base into a
Scientific, advanced, green, smart, clean
A demonstration enterprise for the production of architectural ceramics.
03
"Intelligent manufacturing" factory, more efficient
Using a "five-piece double-zero water absorption" continuous ball mill unit,
The average daily output of a single machine reaches 1128 tons per machine,
It is equivalent to more than 20 times that of traditional ball mills, greatly increasing the single-line production capacity;
Introduction of "high-precision automatic glaze matching system"
Get rid of the traditional manual process of transporting finished glaze,
Staffing reduced by 1/2,
The process parameter index control of glaze is more precise;
The high-tonnage press unit is equipped with an intelligent docking and production scheduling system,
Achieve fast transition switching of flexible production,
Can achieve maximum optimization of production capacity allocation;
Introduction of fully automatic packaging production line,
Staffing is reduced by more than 1/3;
The traditional single-line staffing model requires about 120-130 people
The single-line staffing of Mona Lisa Group’s Guangxi base is approximately 75-80 people,
After the automation level is improved in the later stage, it can reach 65-70 people.
Recognized by the Department of Industry and Information Technology of Guangxi Autonomous Region
It is a Guangxi smart factory demonstration enterprise in 2020.
04
"Digital" factory, smart production
Monalisa Group Guangxi base established
Mona Lisa Group’s first “Intelligent Manufacturing Big Data Center”
Create digital full-process management through big data.
Connect various equipment in the factory together,
Build your nervous system to absorb all information instantly,
Collect data and transmit information,
Summary analysis, optimization decision-making,
Build the factory’s “intelligent brain”.
Digital management everywhere
05
"Green" factory, ecological integration
Environmental protection and internal control standards,
More stringent than the country and industry;
1147 internal control standards,
Ensure high-quality product output;
Think from a higher perspective
Energy saving and emission reduction, cleaner production and green manufacturing,
Bringing together the most advanced production technology achievements in the current industry,
In terms of energy utilization, terminal management, etc.
Achieve high standards of green management.
06
Win-win cooperation and joint development
From the deserted hills to the foundation laying,
It only took 11 months to complete "three connections and one leveling",
From the foundation laying of the base to the ignition and trial production of the first production line,
It only took 9 months,
Government and enterprises join forces to develop projects with ingenuity,
Create “Tengxian Speed” for project construction.
Currently the base has nearly 900 employees,
Local employees account for 85%,
7 high-end, intelligent building ceramic production lines,
Daily output is close to 200,000 square meters,
The output value in 2020 will reach more than 800 million yuan.
Beautiful employee life and leisure center
Teng County quickly connects the Bay Area with "Eastern Rong",
Mona Lisa Group expands westward and radiates influence in the southwest,
Join forces to create an industry benchmark for high-quality development of Chinese ceramics.
Taking advantage of Mona Lisa Group’s production strength, QD ceramic tiles will pass through the production base in Teng County, Guangxi. Provide strong production capacity support and guarantee for dealers, and provide a more market competitive platform!
